This fully automatic production line is engineered to manufacture lay-in and clip-in ceiling tiles. It integrates uncoiling, film application, leveling, servo feeding, perforation, corner cutting, leveling, turn-over unit, bending unit and discharge conveyor into one continuous process. Controlled by PLC and HMI system, the equipment operates steadily with high precision and consistent dimensions. It allows die adjustment to switch production between lay-in and clip-in ceiling grids, catering to various interior decoration requirements. Compatible with aluminum, galvanized steel and color-coated steel strips, the finished grids feature solid structure, smooth surface and reliable assembly performance. It is a premium choice for mass production of conventional ceiling framing components.
Perforation unit is used to punch holes before roll forming. It typically consists of perforation tool that is propelled with force through the material to create the desired holes.
Corner cutting unit is used to cut four corners of strips and cut into length before bending, one stroke for one piece to avoid deviation stack-up (cumulative error).
Turn-over unit is used to turn another side of pre-cut sheet, and next step it will be carried by manipulator (pneumatic suction type) for bending.
Hydraulic Bending unit is used for bending the strips for ceiling tiles, clip-in type or lay-in type.
